We are constantly expanding and automating our manufacturing capabilities to offer the highest quality and expedited services.

Keeping all work in-house allows us to offer accuracy and consistency. Federal Screen has the unique capability to build on our manufacturing processes, reviewing and adjusting key parts and focusing on the value inherent in our workflow. 


Engineering

The service we deliver is just as important as the products we manufacture. Our engineering team is able to expertly accommodate our customers’ technical parameters to meet their exact needs. Over the years, we have built an efficient process of moving work through our office, getting the job to our engineering team as quickly as possible.


Manufacturing

With the volume of screens we process, we are constantly looking for better and more efficient manufacturing means, which drives our competitiveness. All our welding procedures conform to ASME.

 

Our manufacturing capabilities include:  

Screen-Cutting-Saw#2.gif

Cutting and Machining Centers:
Automatic Band Saw ,High Power Chop Saw, Diamond Grit Belt Sanding, Precision Lathe work

Threading:
We have in house threading capabilities up to 4” pipe. Each thread is gauge tested.

photo.placeholder.jpg

Fitting and Welding:
Our welding department is well equipped to weld a host of nickel alloys such as 304L SS, 316L SS, Hastelloy C-276, Monel 400, Alloy 20, Titanium, Duplex and Super Duplex, as well as various carbon steels.

Robot Assisted Manufacturing:

A new generation of robots is here which have offered great benefits to our industry. These robots are smarter, more mobile, more collaborative and more adaptable. This brings a major change to our shop floor and great benefits that increasing our compatibility and overall turnaround time. Industrial robots are on the verge of revolutionizing manufacturing. As they become smarter, faster and cheaper, they’re being called upon to do more. Federal Screen has taken advantage of this technology to stay ahead of the game. 

 

Additional Capabilities:

  • Finished product will be pickled and passivated

  • WPS and PQRs are available on request

  • Rolling of material and screen

  • Levelling, notching, bending, shearing, polishing
    and grinding

We routinely subcontract the following process capabilities:

  • Kynar

  • Painting

  • Powder coating

  • Electro-polishing

  • Chrome and copper plating

  • Stress Relief


Product Customization

Customization starts in the first phase of production with our custom-built screen machines that have been designed to be dialed in to suit each customer’s requirements. Once the screen is ready for fabrication, our knowledgeable and experienced technicians take over and complete the job on time and to the job’s specifications.


Packaging

We take pride in our workmanship and take special care when it comes to making sure our product reaches our customers safe and sound. We ensure all items are clearly labelled and secured in custom-designed crates to prevent movement  during transport.


Documentation 

Some commonly requested documents that Federal Screen is happy to provide are welding procedure specifications, procedure qualification records (PQR), material test reports, traceability inspection reports, general arrangement drawings, and design and technical information, including calculations.


Water Jet:

Our machine is capable of cutting a maximum 7” thick stainless steel plate and can accommodate a 6’ by 12’ sheet, all while cutting at 60,000 psi.


Have questions? 

We specialize in custom manufacturing.  Our sales, engineering and production teams have the experience to manufacture what you need to the highest degree of excellence. Keeping all work in house allows us to offer accuracy and consistency. Federal Screen has the unique capabilities to build onto our manufacturing processes, reviewing, adjusting key parts of our manufacturing process catering to our work flow value and type.